{"id":392,"date":"2024-04-16T13:00:44","date_gmt":"2024-04-16T12:00:44","guid":{"rendered":"https:\/\/josephhow.com\/?p=392"},"modified":"2024-04-16T13:06:18","modified_gmt":"2024-04-16T12:06:18","slug":"conducting-a-hazard-assessment-in-5-quick-steps","status":"publish","type":"post","link":"https:\/\/josephhow.com\/?p=392","title":{"rendered":"Conducting a hazard assessment in 5 quick steps"},"content":{"rendered":"<div id=\"bsf_rt_marker\"><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Introduction\"><\/span>Introduction<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>In this article we will outline how to conduct the hazard assessment in a food plant.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_1_Understanding_the_prerequisites_of_Hazard_Assessment\"><\/span>Step 1: Understanding the prerequisites of Hazard Assessment.<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Before we conduct a hazard assessment, we need to identify the regulations and standard applicable to the business.<\/p>\n\n\n\n<p>If assistance is needed, you are recommended to look for Food Safety Consultant.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_2_Conducting_a_hazard_analysis\"><\/span>Step 2: Conducting a hazard analysis.<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Of course, each food product has its own characteristics in terms of hazard relevancy. <\/p>\n\n\n\n<p>To illustrate the latter, we will consider the following 3 examples:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Beverage_Carbon_dioxide_as_ingredient_for_beverage_bottlers\"><\/span><strong>Beverage Carbon dioxide as ingredient for beverage bottlers<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>For Beverage grade carbon dioxide, physical and biological contamination is quite irrelevant during a hazard analysis. The removal of chemical impurities through process steps should be addressed.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Raw_sugar_destined_as_consumer_goods_products\"><\/span><strong>Raw sugar destined as consumer goods products.<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>For raw sugar, the natural cross contamination would be chemical contamination. The hygroscopic nature of the raw sugar would deter any microbial activity except for mold or sporulated bacteria.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Mass_catering_destined_for_consumers\"><\/span><strong>Mass catering destined for consumers<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>For any restaurants, the hazard analysis would include the biological, chemical and physical hazards. You would list down all applicable hazards based on your end product(s). Of course, you would be recommended to use the process flow as the main backend skeleton to ensure that no step is missed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_3_Control_measures_Limits\"><\/span>Step 3: Control measures &amp; Limits<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>You will describe all the control measures which have been taken to circumvent or decrease the risk of cross contamination:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/josephhow.com\/?p=321\">Product Description Sheet<\/a><\/li>\n\n\n\n<li>Technological process step (Cooking, Pasteurisation, metal detection, vacuum packaging, aluminium foil sealing.)<\/li>\n\n\n\n<li>Prerequisite program (Cleaning SOPs, Calibration procedure)<\/li>\n\n\n\n<li>Outsourced program (Pest Management Services&#8230;)<\/li>\n\n\n\n<li>Legal or Industry best practices or customer requirements.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Chemical_limits\"><\/span><strong>Chemical limits<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"662\" height=\"533\" src=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Eiga-CO2-Product-Specification.png\" alt=\"Chemical contaminants for Carbon dioxide as per EIGA Beverage limits\" class=\"wp-image-393\" style=\"width:683px;height:auto\" srcset=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Eiga-CO2-Product-Specification.png 662w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Eiga-CO2-Product-Specification-300x242.png 300w\" sizes=\"auto, (max-width: 662px) 100vw, 662px\" \/><\/figure>\n\n\n\n<p class=\"has-text-align-center\">Fig1: Excerpt from EIGA public document<\/p>\n\n\n\n<p>Click <strong><a href=\"https:\/\/drive.google.com\/file\/d\/1sbhhJ4ntRkQw-OpJamzMPt2tAlALmJR6\/view?usp=sharing\">here<\/a><\/strong> to download the EIGA best practices.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Biological_limits\"><\/span><strong>Biological limits<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"190\" data-id=\"395\" src=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/EU-Reg-Biological-Milk-Infant-1024x190.png\" alt=\"\" class=\"wp-image-395\" srcset=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/EU-Reg-Biological-Milk-Infant-1024x190.png 1024w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/EU-Reg-Biological-Milk-Infant-300x56.png 300w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/EU-Reg-Biological-Milk-Infant-768x142.png 768w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/EU-Reg-Biological-Milk-Infant.png 1111w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/figure>\n\n\n\n<p class=\"has-text-align-center\">Fig 2 : Excerpt of microbial limits as per EU Reg 2073 \/ 2005<\/p>\n\n\n\n<p>Click <a href=\"https:\/\/drive.google.com\/file\/d\/1GWrNkSsIpmZP9Myt5R89jrUDCn1KZw-X\/view?usp=sharing\">here<\/a> to download the EU Regulation 2073 \/2005.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Physical_limits\"><\/span><strong>Physical limits<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p class=\"has-text-align-center\">Table 1: Criteria for which sharp foreign objects can cause trauma or injury if ingested<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"760\" height=\"146\" src=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/PhysicalContaminantReference.png\" alt=\"FDA requirements for Sharp foreign objects which can cause trauma or injury if ingested\" class=\"wp-image-396\" style=\"width:814px;height:auto\" srcset=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/PhysicalContaminantReference.png 760w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/PhysicalContaminantReference-300x58.png 300w\" sizes=\"auto, (max-width: 760px) 100vw, 760px\" \/><\/figure>\n\n\n\n<p>Click <a href=\"https:\/\/drive.google.com\/file\/d\/1Q-YvuKWhGJw7xZWyt5G3yPe4SaVpLcQb\/view?usp=sharing\">here<\/a> to download CPG Sec. 555.425 Foods, Adulteration Involving hard or Sharp Foreign Objects<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_4_Hazard_Assessment_Method\"><\/span>Step 4: Hazard Assessment Method <span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>After the hazard analysis, you would use the prescribed method to perform Hazard Assessment. The prescribed method would depend on the standard you are using to develop the food safety system.<\/p>\n\n\n\n<p>Examples of methods would include Food Codex Decision tree, Hazard Rating Number or Customer Decision Tree.<\/p>\n\n\n\n<p>As a matter of fact, <strong>step 4<\/strong> is probably the trickiest part. If the team incorrectly identify the CCPs for the sake of food safety, the outcome can drive a company out of business.<\/p>\n\n\n\n<p>As a rule of thumb, you will categorize a step as a CCP if the step fails to address the following limits through the deployed control measure. You can use the following template to conduct the hazard assessment.<\/p>\n\n\n\n<p>Table 2: Template for an Hazard Analysis guideline<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"756\" height=\"77\" src=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Hazard-Analysis-Template.png\" alt=\"\" class=\"wp-image-398\" srcset=\"https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Hazard-Analysis-Template.png 756w, https:\/\/josephhow.com\/wp-content\/uploads\/2024\/04\/Hazard-Analysis-Template-300x31.png 300w\" sizes=\"auto, (max-width: 756px) 100vw, 756px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Step_5_HACCP_plan\"><\/span>Step 5: HACCP plan<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The output of the hazard assessment is the HACCP plan. You will use the latter to ensure that the defined limits are not exceeded.<\/p>\n\n\n\n<p>In isolated cases, the corrections and corrective actions defined in the HACCP plan shall be deployed when the defined limits are not complied with.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Summary\"><\/span>Summary<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Once the HACCP plan has been performed, you will review the whole exercise at least once a year or when there has been a significant change within the system.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"FAQ\"><\/span>FAQ<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p><strong>Who is responsible to conduct the hazard assessment?<\/strong><\/p>\n\n\n\n<p>It is the food safety team who will do the exercise. In practice, there will be 2-3 champions in the group who will undertake the initial draft, after which the latter will be validated by the food safety team.<\/p>\n\n\n\n<p><strong>Is it normal for not having a critical control point?<\/strong><\/p>\n\n\n\n<p>Yes, in certain cases we can have no critical control points.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Introduction In this article we will outline how to conduct the hazard assessment in a food plant. Step 1: Understanding the prerequisites of Hazard Assessment. Before we conduct a hazard assessment, we need to identify the regulations and standard applicable to the business. If assistance is needed, you are recommended to look for Food Safety&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"footnotes":""},"categories":[1,6],"tags":[],"class_list":["post-392","post","type-post","status-publish","format-standard","hentry","category-blog","category-foodsafety"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Conducting a hazard assessment in 5 quick steps - | HACCP TOOLS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/josephhow.com\/?p=392\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Conducting a hazard assessment in 5 quick steps - | HACCP TOOLS\" \/>\n<meta property=\"og:description\" content=\"Introduction In this article we will outline how to conduct the hazard assessment in a food plant. 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Step 1: Understanding the prerequisites of Hazard Assessment. Before we conduct a hazard assessment, we need to identify the regulations and standard applicable to the business. 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